Eli-Flex Conveyor Belt Rubber Urethane Repair Resin FR909 FR909N60

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Eli-Flex Conveyor Belt and Rubber/Urethane Repair Resin

Eli-Flex Conveyor Belt Rubber Urethane Repair Resin FR909 FR909N60

Eli-Flex, FR909N60, is used on all types of rubber and non-food quality PVC/urethane belts, including fabric and steel cord belts. It is suitable for repairing holes, tears, splits, rips, gouges, missing filler strips, worn patches, clip joint / fastener sealing, edge repairs, re-building cleats, chevrons and sidewalls, worn drum lagging, roller coatings, friction linings etc.

Data Sheet

Brief Instructions

Eli-Flex is so easy to use that 90% of the repairs you will encounter in the field will be covered by this document.

Simple Instructions

Item#	Item Name	Our Price	Qty	Add
FR909N60-100	Eli-Flex Conveyor Belt and Rubber/Urethane Repair Resin - 100 grams - Paste	$49.00
FR909N60-150-LIQUID	Eli-Flex Conveyor Belt and Rubber/Urethane Repair Resin - 150 grams - Liquid	$65.00
FR909N60-150	Eli-Flex Conveyor Belt and Rubber/Urethane Repair Resin - 150 grams - Paste	$65.00
FR909N60-300	Eli-Flex Conveyor Belt and Rubber/Urethane Repair Resin - 300 grams - Paste	$112.50
FR909N60-500	Eli-Flex Conveyor Belt and Rubber/Urethane Repair Resin - 500 grams - Paste	$149.50
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Features:

Eli-Flex is a two-part polyurethane resin formulated to effect quick and easy repairs to damaged conveyor belting and other rubber components.

Quick setting
Easy to use twinpack mixing & application system
Excellent flexibility
High tear- and impact-resistance
Good wear- and abrasion-resistance
Broad spectrum chemical protection
Flame retardant
Low irritation potential
Unique twinpack mix and application system
No special tools or skills required
Environmentally friendly handling properties
Available in liquid and paste

Technical Specs:

Material Safety Data Sheet for Eli-Flex FR909N60

Instruction Manuals:

Repairing a tear along the length of the belt (Longitudinal tear or cut)

Rips that run alone the length of the belt are a common type of belt damage. The longitudinal strength of the belt is not significantly altered however the weight of the material forces the tear open and material falls through. Rips and tears less than 36" can be easily and cost effectively repaired using only Eli-Flex FR909 conveyor belt repair resin. If the rip is longer than 36" insert a Flexco every 24". Make sure you recess / countersink mechanical fasteners down to the first layer of fabric carcass.

Longitudinal Instructions

Repairing a tear along the width of the belt (Lateral tear, rip or cut)

A lateral tear/rip in the belt dramatically reduces the belt strength. For every 5% of the fabric carcass that is torn the belt strength is reduced by 30%. A mechanical fastener like Flexco, MINET, Goro or Mato will be required to support the belt, however the metal clips should be covered to protect the belt cleaner and the metal clips from wear. In order to protect the belt cleaner you MUST recess/countersink mechanical fasteners as indicated below.

Lateral Instructions

Repairing a tear along the edge of the belt (Side wall tear, rip or cut)

A lateral tear/rip in the belt dramatically reduces the belt strength. For every 5% of the fabric carcass that is torn or ripped the belt strength is reduced by 20%. A mechanical fastener like Flexco, Goro, or Mato will be required to support the belt, however the metal clips should be covered to protect the belt cleaner and the metal clips from wear. In order to protect the belt cleaner you MUST recess/countersink mechanical fasteners as indicated below. If the ratio of metal to rubber exceeds 70/30 we recommend the use of Elite FR704 adhesion promoter to ensure Eli-Flex 909 bonds to the mechanical fastener.

Side Wall Instructions

Extended Information:

Other Applications

Industrial tire repair, vehicle anti-roll bar repair, general rubber rebuilding, rubber castings, rubber repair, mouldings, cable-entry sealing, marine fender repair, floating hose repair, watertight insulation, expansion joints, anti-vibration pads etc.

Case Studies

460 Foot Gouge -- Apasco, Estado de Mexico Cement Plant

The belt damage consisted of a deep gouge along the entire length of the 460 foot belt. It was 5.5 inches wide and varied in depth from 1/16" to 1/4" The belt is made by Goodyear, 460 foot, 48" wide, fabric carcass with 4 plies. It has a 3/8" top and a 1/16" bottom. The damage went through the first two layers of fabric, and the third layer was exposed and deterioration rapidly. The belt cost over $20,000 and was only two days old when the damage occurred. Eli-Flex is the only repair product that can cost effectively repair this damage.

Longitudinal Structural Damage or Critical Junction Failure

The belt damage consisted of a deep gouge along a 7 foot length of a 150 foot belt. Material was falling through numerous holes that had resulted. The damage was caused by age and running material with excessive weight over a belt with an idler configuration designed to handle a lighter load The belt was old but the screen was being decommissioned in 8 months time and the working life of the belt had to be extended or a new belt would have to be purchased for only 8 months. A new belt would cost approximately $3,000 including installation.

Belt Maintenance In Tough Operating Environment

Repair Of Gouge In Industrial Tire

Accessories for this product...

Eli-Flex Adhesion Promoter for Eli-Flex Resin

Our Price: $41.00
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Eli-Flex Adhesion Promoter Eli-Flex Resin FR909 FR993

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