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  Home > Conveyor Belt Repair > Repairing Tears, Splits, Rips, and Filling Holes, Gouges and Voids >

  Eli-Flex Conveyor Belt and Rubber/Urethane Repair Resin
Eli-Flex Conveyor Belt Rubber Urethane Repair Resin FR909 FR909N60
 
Applying Eli-FlexEli-Flex, FR909N60, is used on all types of rubber and non-food quality PVC/urethane belts, including fabric and steel cord belts. It is suitable for repairing holes, tears, splits, rips, gouges, missing filler strips, worn patches, clip joint / fastener sealing, edge repairs, re-building cleats, chevrons and sidewalls, worn drum lagging, roller coatings, friction linings etc.
 
Brief Instructions
Eli-Flex is so easy to use that 90% of the repairs you will encounter in the field will be covered by this document.
Simple Instructions


Item# Item Name Our Price Qty Add
FR909N60-100 Eli-Flex Conveyor Belt and Rubber/Urethane Repair Resin - 100 grams - Paste
$52.50
FR909N60-150-LIQUID Eli-Flex Conveyor Belt and Rubber/Urethane Repair Resin - 150 grams - Liquid
$69.00
FR909N60-150 Eli-Flex Conveyor Belt and Rubber/Urethane Repair Resin - 150 grams - Paste
$69.00
FR909N60-300 Eli-Flex Conveyor Belt and Rubber/Urethane Repair Resin - 300 grams - Paste
$120.00
FR909N60-500 Eli-Flex Conveyor Belt and Rubber/Urethane Repair Resin - 500 grams - Paste
$150.00
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Features:
Eli-Flex is a two-part polyurethane resin formulated to effect quick and easy repairs to damaged conveyor belting and other rubber components.
  • Quick setting
  • Easy to use twinpack mixing & application system
  • Excellent flexibility
  • High tear- and impact-resistance
  • Good wear- and abrasion-resistance
  • Broad spectrum chemical protection
  • Flame retardant
  • Low irritation potential
  • Unique twinpack mix and application system
  • No special tools or skills required
  • Environmentally friendly handling properties
  • Available in liquid and paste




Technical Specs:
 
 
Instruction Manuals:
 
Repairing a tear along the length of the belt  (Longitudinal tear or cut)

Repairing a tear along the length of the belt  (Longitudinal tear or cut)Rips that run alone the length of the belt are a common type of belt damage.  The longitudinal strength of the belt is not significantly altered however the weight of the material forces the tear open and material falls through.  Rips and tears less than 36" can be easily and cost effectively repaired using only Eli-Flex FR909 conveyor belt repair resin.  If the rip is longer than 36" insert a Flexco every 24".  Make sure you recess / countersink mechanical fasteners down to the first layer of fabric carcass.
 
 
 
 
 
 
Repairing a tear along the width of the belt  (Lateral tear, rip or cut)

Repairing a tear along the width of the belt  (Lateral tear, rip or cut)A lateral tear/rip in the belt dramatically reduces the belt strength.  For every 5% of the fabric carcass that is torn the belt strength is reduced by 30%.  A mechanical fastener like Flexco, MINET, Goro or Mato will be required to support the belt, however the metal clips should be covered to protect the belt cleaner and the metal clips from wear.  In order to protect the belt cleaner you MUST recess/countersink mechanical fasteners as indicated below.
 
 
 
 
 
 
 
Repairing a tear along the edge of the belt (Side wall tear, rip or cut)

Repairing a tear along the edge of the belt (Side wall tear, rip or cut)A lateral tear/rip in the belt dramatically reduces the belt strength.  For every 5% of the fabric carcass that is torn or ripped the belt strength is reduced by 20%.  A mechanical fastener like Flexco, Goro, or Mato will be required to support the belt, however the metal clips should be covered to protect the belt cleaner and the metal clips from wear.  In order to protect the belt cleaner you MUST recess/countersink mechanical fasteners as indicated below.  If the ratio of metal to rubber exceeds 70/30 we recommend the use of Elite FR704 adhesion promoter to ensure Eli-Flex 909 bonds to the mechanical fastener.




Extended Information:

Other Applications

Industrial tire repair, vehicle anti-roll bar repair, general rubber rebuilding, rubber castings, rubber repair, mouldings, cable-entry sealing, marine fender repair, floating hose repair, watertight insulation, expansion joints, anti-vibration pads etc.

 
 
 
 
 
Case Studies
The belt damage consisted of a deep gouge along the entire length of the 460 foot belt. It was 5.5 inches wide and varied in depth from 1/16" to 1/4" The belt is made by Goodyear, 460 foot, 48" wide, fabric carcass with 4 plies.  It has a 3/8" top and a 1/16" bottom.  The damage went through the first two layers of fabric, and the third layer was exposed and deterioration rapidly.  The belt cost over $20,000 and was only two days old when the damage occurred.  Eli-Flex is the only repair product that can cost effectively repair this damage.

The belt damage consisted of a deep gouge along a 7 foot length of a 150 foot belt. Material was falling through numerous holes that had resulted.  The damage was caused by age and running material with excessive weight over a belt with an idler configuration designed to handle a lighter load The belt was old but the screen was being decommissioned in 8 months time and the working life of the belt had to be extended or a new belt would have to be purchased for only 8 months.  A new belt would cost approximately $3,000 including installation.




Accessories for this product...
Eli-Flex Adhesion Promoter for Eli-Flex Resin
Our Price: $39.99

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Eli-Flex Adhesion Promoter Eli-Flex Resin FR909 FR993

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